Chlorinator Accessories

The lifting beam is very essential for safe handling of chlorine container. This can also be lifted with a dynamometer to weigh the ton container. It is made of ISMC 125 and solid steel hook. High tensile bolt hold the hook. It has maximum load capacity of 03 tons.

Trunnion Roller Support helps in the proper placement of tonners and to rotate the ton container easily for positioning the gas valve. The tonners are to be placed in such a way that both the valves are in vertical alignment. Roller support help in emergency condition to rotate the tonner.

An additional valve assembly mounted with a yoke on the container valve to keep the container valve damage free. It eliminates the possibility of leakage from the damaged container valve.

The flexible copper connector is used with Cylinder, Tonner , Header and Chlorinator to form the required connection. This connector comes with a standard length of 1.5 Mtrs. with end fittings suitable for ton container valve. The silver brazing of end connectors offer a long corrosion free service.

It is strongly recommended that isolation valve assemblies be used on all container connections. This will greatly reduce the chances of chlorine leaks and increase the lifetime of the flexible connectors. Isolation valves are also used to prevent air and moisture from entering the flexible connectors and manifold piping. If moisture is allowed to enter the manifold (usually during changing of containers) this can lead to serious corrosion inside the manifold which then causes equipment failures and additional maintenance.

The manifold is constructed out of ASTM A 106 Gr. B 20 NB seam-less carbon steel pipe with forged fittings and flanges of ASTMA grade. The manifold is supported on an angle iron which is firmly grouted to the floor. The manifold is fitted with manifold valves which are as per IS 3224. The manifold valves are used to connect the tonner in use or isolate the tonners which are not in use. The manifold is also provided with a pressure gauge with an isolating valve.

Manufactured as per BS EN ISO 17292. These valves are of three piece design. The end connection is socket weld. The body is made of carbon steel and the ball is made of Hastelloy “C” / Monel 400. The stem is bottom entry, providing maximum safety. This design ensures that stem blow-out does not take place, safe guarding personnel working in its vicinity and preventing chlorine gas from leaking out.

These are electrically operated ball valves. The actuator is quarter turn rotary type fixed on the ball valve.

The gauges are specially designed for Chlorine service. Great Chlorine resistance Material with Hestalloy-C Range : 0-16 Kg/Cm² & -760 mm Hg to 0. Also available for water service ; Range : 0-10 Kg/Cm2.

The switches are specially designed for Chlorine service. Range : 1.5 to 15 bar and 0.4 to 04 Kg/Cm². Vacuum Switch range : -01 to 0 bar and -1000 to 0 mm WC. Also available for water service ; Range : 0.6 to 06 Kg/Cm2.

A filter is always mounted on the gas phase of the chlorination system to eliminate the carry over of Ferric Chloride and other impurities. The filter has a glass wool insert. The gas filter is constructed out of seamless carbon steel , Monel Mesh & SS-316L Pipe.

The container pressure of chlorine varies between 8-10 Kg/Cm2, which is very high to either meter or doze accurately. Hence a pressure reducing valve is used in the system. This valve is capable of reducing the pressure of chlorine to manageable limit of approximately 2 Kg/Cm2. The pressure reducing valve is spring loaded with PTFE diaphragm. This valve prevents the reliquification in the system.

This is a very important component in a vacuum operated chlorinator . The Vacuum regulator is normally closed and opens only under vacuum which is created at the ejector. The up stream of the regulator is under pressure and when there is no vacuum in the down stream then, the regulator closes and does not allow any chlorine gas to flow through. On the down stream side of the regulator, a flow control valve is provided which controls the vacuum to the regulator. When the vacuum is applied to the regulator, then the diaphragm in the regulator pushes the spring loaded spindle to open and allow the chlorine gas to enter the regulator.

An injector is a very vital part of a chlorinator. There is a venture type of nozzle provided inside the injector. When power water from booster pump passes through the nozzle, it undergoes a pressure loss and hence develops vacuum.

A) Single Sensor Leak Detector
B) Double Sensor Leak Detector
The Chlorine gas detection system consists of a control unit and a sensor. The Sensor mounted remotely senses the gas present in the room, which is indicated on the panel. Apart from the audio visual alarm present in the panel, there is a potential free contact which can be used to trigger a remote alarm or actuate the exhaust fan.

1) Hook type Load Cell
2) Platform type Load Cell
Highly Precise Electronic weighing scale for chlorine tonner with 6 Digit LED Display An ISO 9001:2008 Approved (Export Quality Material) & Advance microprocessor based design with weight and Measurement approved with GOVT CERTIFICATE.